Air filtration has a critical role in many power generation applications such as, wind, thermal, nuclear, or biogas. Air filters are critical for the safety and efficiency of the process.
In very competitive and regulated markets, innovative air filtration solutions can be a competitive advantage as it has a large impact on the profitability of operations. Understanding the local site conditions can optimize air inlet systems to meet your operation and maintenance needs, increase service internals, and output.
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Diesel and gas engines need protection against the elements, excessive temperatures and contaminants during the combustion process. The surroundings also need protection from the hot exhaust gases. Robust solutions protect against any surge risk.
Gas turbines are highly efficient, sensitive machines that can be used to generate electricity or as a mechanical drive to power different processes. They are used all over the world in environmental and operational conditions that can vary drastically. That's why the filter solution should be adapted to offer adequate protection.
Turbomachinery and electrical equipment such as generators need protection against the elements and excessive temperatures with appropriate ventilation for cooling. The ventilation unit's level of protection should be customized based on its surrounding environment to protect against water, salt, and other contaminants.
Camfil has been providing solutions for nuclear power plants since the early 1960s. Today, we are the global leader in nuclear particulate and gas-phase filtration with experience from more than 90 plants around the world.
Wind turbines operate under some of the toughest conditions. Air inlet filters need to be highly efficient and robust to ensure a long service life and to minimise energy consumption.
Hi-Flo bag air filters and CamGT EPA air filter upgrade reduces compressor efficiency degradation by over 80%, slashes 3 offline filter replacements, 7 online prefilter replacements, and 3 offline water washes per year.
Case Studies Energy and Power Systems
The Watson Cogeneration Plant operates 4 GE, Frame 7EA engines and produces 400 MW for local refineries and sells excess electricity to the grid. The Plant Manager requested air intake efficiency, pressure drop, and water tests from Camfil. The test results revealed the true impact of the synthetic cartridge filters on gas turbine performance.
Case Studies Energy and Power Systems
Low pressure drop GTC air filters minimize filter replacement requirements, improve power output, and lower fuel consumption.
Manufacturing and Machinery Case Studies Energy and Power Systems
CamGT 3V-600 static final filters and Cam-Flo GT Hybrid pocket air filters eliminate 6 offline washes per year, improve gas turbine compressor efficiency, and boost power output for a Singaporean coastal cogeneration power plant.
Located offshore Ivory Coast, Africa, the CamGT EPA filter solution saves Foxtrot International 3 shutdowns per year and eliminates salt corrrosion, without compromising on footprint.
Camfil provides the CamGT EPA air filter solution that helps reduce gas turbine compressor efficiency degradation and improves pressure drop by 40%. Three years after installation, the customer reported no filter change-outs, only 1 water wash in 3 years, and a low and stable pressure drop.
The CamGT air filter line has been turbo-boosted to maximize power, profits, and uptime of your gas turbine.
Learn how The Value Rating, the easiest way to select air filters for gas turbines, works.
Designed to help identify filters that improve gas turbine efficiency, The Value Rating system is the easiest way to select air filter for gas turbines.
What if we told you that 98% air and 2% fuel is the input of your most valuable assets, your turbines? Now what if we told you that 100% of that air contains pollutants that can damage your turbines if they’re not properly filtered?
Meeting stricter marine emissions standards while continuing to run reciprocating engines will significantly increase operating costs for commercial shipping operators. To support low emissions, liquified natural gas is becoming a key marine fuel due to increasing availability and clean combustion.
Gas turbines are susceptible to fouling and damage if water droplets and water soluble contaminants, i.e. salts, are ingested by an engine.
During heavy storms, filters are subject to a lot of water. Both filter efficiency and pressure drop can be impacted if the filter drainage is not properly designed or the media hydrophobicity is not sufficient.
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Hot corrosion is a source of nonrecoverable degradation on gas turbines. It is a chemical reaction between salts, sulfur and heat, where the damages can reduce an engine’s life by up to 75%. One of the most effective methods is to eliminate the contaminants triggering the chemical reaction. This paper examines the causes of hot corrosion and assesses various methods of mitigation.
CamGT filters have been engineered to excel in extreme environments. They virtually eliminate fouling, corrosion and maintenance downtime, all at a lower and more stable pressure drop.
Protect your gas turbine from ice formation during high humidity and low temperatures. Insufficient icing protection may result in inlet filter system issues and ice formation at the turbine inlet.
A side by side comparison shows the benefits of higher grade GTC F9 gas turbine air intake filters for two RB211 gas turbines, even in very clean rural areas. It means a cleaner engine, higher power output, fewer water washes, and fuel savings.
An energy plant on the pacific coast upgrades their Siemens 501F gas turbine filtration to the CamGT 4V-300 air intake filters after tests show its water and salt handling capabilities.
Egat North, the largest energy producer in Thailand, upgraded to Hi-Flo and CamClose air intake pre-filters as well as CamGT final EPA air filters and lowered degradation by 70%, reduced water wash requirements, and saved approximately $1.24M USD per year.
Synthetic CamPulse GTC F9 cartridge air intake filters keeps twenty 30MW engines clean and running despite the humid and dusty desert environmental conditions.
Air sampling, CamLab on-site analysis, as well as a Life Cycle Cost analysis show that the CamGT EPA filters will result in no shutdowns for turbine water washes, final filter shutdown extended to 5 years, decreased risk of corrosion and maximum power output.
Frequent pressure and short filter replacement intervals led to high operational costs. Camfil's Cam-Flo air intake pre-filters and CamGT EPA air filters met their goal of 8000 hours of life and reduced pressure drop by 50%.
Manufacturing and Machinery Case Studies Energy and Power Systems
Plant located in the Gulf Coast of Louisiana upgrades to the Cam-Flo pocket air filters and CamGT 4V-300 EPA E10 filters after tests show lower pressure drop, lower engine degradation, and signifcant savings as a result of filtration.
Manufacturing and Machinery Case Studies Energy and Power Systems
The test showed that that the CamPulse GTC gas turbine cartrdige filter upgrade would improve pressure drop and increase power output despite the salt laden, high humidity environmental conditions.
With a growing demand for greener practices, and rising operational costs, it has become imperative that gas turbine operators cut their carbon footprints. Upgraded air intake systems are one of the easiest, most cost-effective ways to meet these demands, while improving operations at the same time.
Read this infographic and discover: How gas turbines can play a positive role in the future energy mix; How gas turbines can improve their efficiency and carbon intensity; How you can burn less fuel and thus reduce emissions; The amount of CO2 a clean engine emits vs a fouled engine; and Static filter vs. Pulse filer features that reduce emissions
To answer this question, let's look at the difference between a land based gas turbine and a jet engine.
Air filters in data centres offer a host of solid business benefits in a whole range of different applications, but one of their most impressive uses is in data centres. They raise energy efficiency and lower energy bills along with providing healthy work environment.
We can perform a battery of bench tests on your sample dust, including simulated challenges. We analyze your performance requirements and use this information to develop the best collection system for your needs.
For several years, Hornsgatan has been designated Sweden's dirtiest street when it comes to air pollution. Hornsgatan is an exposed street when it comes to harmful particles in the air. How does this affect residents?
The biogas process is critical as it releases heavily contaminated gasses that can cause engine corrosion and equipment abrasion, causing unscheduled downtime for maintenance and repair, which results in loss of output and profit. Luckily, there are several ways of solving molecular filtration in biogas plants with different types of filter media in deep beds.
Hinkley Point C in Somerset, United Kingdom is amongst the safest and most efficient nuclear power generator that is type of a Pressurised Water Reactor (PWR). With hundreds of megawatts electrical production in planning, safety of the process becomes a key concern.
Manufacturing and Machinery Case Studies Energy and Power Systems
Several paper factories that operate multiple 44MW gas turbines requested increased availability, reliability, and power. Camfil recommended its Cam-Flo pocket air filters and high efficiency CamGT static air filter solution that met these requirements by improving filter life from 1 to 3 years, lower pressure drop by 48%, and decreased engine degradation.
Activated carbon (also known as activated charcoal) is an exceptionally versatile material that can control the vast majority of molecules that pollute the air – that’s more than 150 million cataloged chemicals.
If you are looking to expand your knowledge on the impact of air filtration on your gas turbines and other turbomachinery, look no more!
Upgrade your gas turbine air inlet filters to cut carbon emissions per MWh produced.
Noise complaints from neighboring communities in Thailand prompted the plants to evaluate a noise-reducing filtration system. The CamGT high efficiency air filter solution not only improved the noise levels, it also increased turbine availability, improved pressure drop and helped the gas turbine produce more power.
Huadian, a power generation company located in China, upgraded the air inlet filtration system to the GTC synthetic cartridge filters on GT PG9171E engines and improved pressure drop and availability despite the high humidity levels.
Tata Power Ltd, India's largest integrated power company requests Camfil for a Cam-Flo pocket bag filter and CamGT static air filter retrofit after heavy hot corrosion in the gas turbine and high pressure drop jeopardized performance and safety.
After three years of operation the CamPulse GTC F9 cartridge gas turbine air filters helped improve power output, decrease filter replacement frequency, and save over $400 000 as a result of lower pressure drop.
During the process of removing the four, 28 meter high boilers, a lot of environmentally harmful materials must be handled, and the demolition process will create dust and smoke, which cannot be spread outside the building.
Dalkia, a leader in the French gas turbine market, launched a national comparative test for various air intake filters, including Camfil's Hi-Flo pre-filters and CamGT EPA filters, to increase power production for their 10 GE LM6000 gas turbines.
Case Study: North Sea Oil Rig Accommodation Areas. Employees at the North Sea Oil Rig needed cleaner air in common spaces such as television rooms and accommodation spaces. Find out how Camfil and MSV Regalia improved the air with 24/7 usage of a filtration system.
The test rig has been calibrated according to standards EN 779, ISO 16890 and ASHRAE 52.2 and was developed for air filter testing simulating the harsh climate conditions where gas turbines are often located.
Case Study: Clean Air For Cofely United Kingdom. Cofely, a GDF Suez company, is one of the leading experts in energy, technology and facilities management services with business outsourcing. Camfil provides City air purifiers to improve IAQ.
Gas Turbine Application: Do you operate in a coastal or offshore site? Unfortunately, you probably have to deal with corrosion related issues. You can, however, operate corrosion-free if you take the right measures.
Turbomachinery: Air inlet filtration systems should be designed to suit the environment. Because of market pressures, a general design has been used in widely varying environment conditions. Before making your purchase, get an assessment.
Gas Turbine Application: The quality of air inlet filters is essential for optimal gas turbine performance. Protecting the turbine with site-specific filtration solutions will assure profits are kept high.
In the Camfil Experience Centre, you will experience the importance of indoor air quality in an interactive and multimedia manner. Let yourself be inspired and experience Camfil in Reinfeld, Germany.
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