Comply with the stringent health and safety requirements in pharmaceutical production while meeting mandatory quality requirements.
Pharmaceutical manufacturers are increasingly looking for ways to reduce the costs associated with product manufacturing while improving safety and quality. Cleanroom air filtration and process dust collection solutions play a key role in ensuring the production of high-quality pharmaceutical products while helping you increase your throughput.
Oral solid dosage (OSD) processes face two main challenges. For one, the generic drug market is putting pressure on manufacturing operations to become more agile and efficient. Filtration systems at these facilities have the potential to help lower operating costs by cutting energy consumption and equipment downtime and by providing filters with an extended lifetime.
Secondly, drugs containing high-potency compounds and active pharmaceutical ingredients (HPAPIs), like in oncology treatments, are on the rise. Their production demands enhanced operational quality and occupational safety to eliminate cross-contamination risks and to protect people and the environment. Operational flexibility also presents a challenge, requiring high quality while allowing for rapid production changeovers.
Camfil provides state-of-the-art HEPA filters and specialized dust collectors for OSD processes and facilities. OSD facilities consist of different areas that each require their own air filter or dust collector to meet various needs:
Area |
Solution |
MAU and AHU |
High-end pre-filtration for minimizing total cost of ownership and protecting critical areas |
Milling, grinding, blending, formulating Compression suites Coating areas |
Efficient HEPA filter systems for smooth cleanroom operations – Pharmaseal®, Parmaslim® and Pharmatain |
Isolator areas Downflow booths |
Megalam® and push-push filters for work environment protection |
Conveying and loading areas |
CamCleaner™ for maintaining a clean, safe warehouse |
Administrative offices |
Quality filtration to ensure employee well-being and productivity |
Camfil is a leader in air filtration solutions for the life science industry, working in close cooperation with the largest global pharmaceutical manufacturers. We offer filters, housings and air cleaners designed to comply with strict demands on safety, traceability and control.
Camfil’s Pharmaseal® and Pharmatain filter housings, wall mount units and stand-alone systems are specially designed for life sciences. The products are robust, fully-welded, leak-proof solutions that are easy to install, handle and maintain.
Control your sensitive production environment with dedicated pharmaceutical air filtration and dust collection solutions. You will gain these benefits:
Guarantee product safety and ensure the longest and safest shelf life by controlling production and air contact issues. Using filters that comply with cleaning agents, temperatures and standards protect both products and people.
Controlled environments must protect critical processes and personnel. A high level of air cleanliness is essential to protect products and to contain hazardous compounds. High-quality filtration systems help ensure regulatory compliance and maintain efficient operations.
Protect people, processes, products and equipment while keeping maintenance and energy costs low by keeping air handling units unclogged.
It's imperative to protect people and the environment from highly dangerous biological, chemical or radioactive risks during research or production operation, especially within defense, the military and university labs.
In a scientific debate, WHO has acknowledged that in the case of COVID-19, airborne transmission could not be ruled out in crowded, closed or poorly ventilated settings. Scientists across the world are looking for more evidence as it may affect many guidelines in the crowded indoor environment.
Air quality Virus Contamination Control Air cleaners and air purifiers Life science and healthcare Commercial and public buildingsCamfil USA Virus and Air Filtration Virtual or In-Person Presentation. A date can be coordinated with a Camfil local air filtration expert to conduct a detailed virtual presentation to key staff responsible for managing virus mitigation
Air quality Virus Contamination Control Air cleaners and air purifiers Commercial and public buildingsMusic City Center in Nashville, TN - Hi-Flo ES MERV 13A Air Filters Installed throughout Event Center Improved Indoor Air Quality and Lowered Filter-Related Costs by 34% & Labor Hours by 80%
Energy Cost Index (ECI) 5-Star Rating System set the standards for air filter performance. The more stars means better air filter performance and higher energy savings. Get recognized for saving energy, shrinking waste, reducing carbon footprint and improving indoor air quality.
CamCarb XG - engineered for energy and maintenance cost savings in molecular contamination control applications
Common cold and flu remedies get passed down from generation to generation. From grandma’s chicken soup recipe to ginger and honey in tea, there are plenty of home remedies in every household. But some flu viruses are more serious and require stronger defenses.
Protecting employees from harmful pathogens and creating an ambient workplace environment using air purifiers
In the realm of controlled environments, where precision, purity, and protection are paramount, high-efficiency particulate air (HEPA) filters emerge as unsung heroes
For a safe school operation, healthy and virus-free air in the classroom is needed to avoid infections and diseases and to provide added comfort to students, parents, and staff. Camfil's "Clean Air in the Classrooms" information pack is designed to help schools understand the clean air solutions available to mitigate virus and airborne pathogen risks.
Dance Studios - Improving the air quality and protecting teachers and students
Purifying the air and protecting barber shop and salon customers - Effects of Covid-19
It is common that meat processing factories are susceptible to the spread of airborne viruses and microbes. Temperature and humidity requirements along with the production processes lend to the survival of airborne microbes and viruses.
GPSC Thailand upgraded the air filters on six of their gas turbines to TurboPulse T12 cartridge filters, achieving $520 000 USD savings annually, 166 000 MMBtu fuel reduction per year, 8 800 tons of CO2 reduction annually, and 3x improved compressor efficiency
Using Camfil Life Cycle Cost (LCC) Analysis software, Camfil experts can conduct a comparative analysis of different air filters to provide a comprehensive report on potential savings.
Often the initial purchase price for air filters or dust collectors is just the tip of the iceberg. The true costs for energy, maintenance and disposal are lurking below the surface. To make the most economic decision in the long-run, a detailed calculation considering all the factors will help to reduce your overall expenditure.
CCC Pesquería in Mexico upgraded to TurboPulse T10 filters, cutting power degradation by 5x, boosting annual output by ~20,000 MWh, adding $600,000+ in yearly profit, and lowering their carbon footprint.
A leading steel producer upgraded blower filtration, extending final filter life by 16x, pre-filter life by 4x, and achieving 100% operational availability.
Processes in manufacturing facilities often generate dust and fumes which for example can pose health risks for your operators or compromise the quality and safety of your products. Determining the right capture and filtration solution helps to protect against the main risks of uncontrolled emissions and thus to create safe work environments.
Selecting the right filters to protect your gas turbine fleet can mean the difference between trouble-free, high-output operations and short filter life, de-rates and increased downtime.
Leveraging years of extensive data, new technologies have been engineered to form a new generation of pulse air filters. This eBook highlight the four innovative technologies designed to enhance the performance of your filters and your gas turbines.
The first classification system for molecular filters in general ventilation applications
The newest pulse technology for the 21st century, TurboPulse takes a modern approach to filter design with many new features engineered to improve filter life and pulse performance for turbomachinery.
When trying to find ways to boost the productivity of employees, there is one factor that most companies overlook: the quality of their indoor air. Studies show that providing clean air at work can have a significant effect on people’s productivity.
Welding, grinding and laser/plasma cutting processes produce huge amounts of fine PM1 particles and various harmful gases that cannot be removed from the indoor air by ventilation alone.
The wastewater undergoes a long process at Middelfart Wastewater, where the wastewater is treated and at the end of the process it eventually becomes purified water which is then released to the sea surrounding Middelfart. In addition, the byproducts biogas is converted to electricity and heat as well as bio-fertilizer that is being used on farmers’ fields.
For the first time, there is a GT-specific filter efficiency standard. Discover how ISO29461-1 can help you select the right filters for any turbomachinery application.
Air quality is critical for the performance and life of your gas turbine. This infographic shows the impact of filtration, causes of poor performance, mitigation, as well as the new ISO 29461 filter standard.
S.Silpa Co., Ltd., Thailand faced constant odor nuisance and high VOC levels in their factory. This is due to the usage of various chemicals in the printing process that generate volatile organic compounds (VOCs) when exposed to heat, such as thinner solutions, alcohols, inks, cleaning solvents, vinyl sheets.
Clean air at a disused nuclear power plant operated by Barsebäck Kraft AB (BKAB) in Sweden. The used nuclear fuels were removed a long time, but demolishing the nuclear power plant is a dirty job that requires maximum safety and control. To keep the air clean in the demolition process, air purifiers from Camfil were used.
The CamClose panel air filter is engineered for gas turbine air intake systems to provide hassle free operations, stable performance and increased protection.
Camfil is in the vanguard of a growing international movement to reduce the negative health effects of polluted air. As a leader in clean air solutions, we actively inform and educate customers, decision-makers, and the general public about threatening air pollutants and the tangible benefits of effective air filtration and high indoor air quality.
Read the report from the University College of Dublin (UCD) as they evaluate the effectiveness of the City M unit in poorly ventilated environments
Tonnies Meat Processing Facility - Boosts Air Quality Standards in the Right Places
Camfil Power Systems (PS) provides filtration and acoustical solutions for turbomachinery including gas turbines, generators,industrial air compressors and diesel engines. Turbomachinery technology has evolved tremendously over the past decades.
HOSPITAL REMOVES FUME AND PARTICLES DUE TO FOSSIL FUEL USING UNIQUE 2-IN-1 AIR FILTER
Corrosion of electronic process control equipment can cause disruptions in production leading to lower productivity and lower profitability - this can be expensive to fix.
Awareness and regulations in the life sciences and pharmaceutical processes are essential as critical molecules in the mistaken place can cause failure of the production process which can be extremely harsh to the outcome. In the pharmaceutical and life sciences industries, cleanrooms and laboratories are often used for various purposes. These cleanrooms are subject to a high level of cleanliness of numerous particles and molecules
Hi-Flo bag air filters and CamGT EPA air filter upgrade reduces compressor efficiency degradation by over 80%, slashes 3 offline filter replacements, 7 online prefilter replacements, and 3 offline water washes per year.
The Watson Cogeneration Plant operates 4 GE, Frame 7EA engines and produces 400 MW for local refineries and sells excess electricity to the grid. The Plant Manager requested air intake efficiency, pressure drop, and water tests from Camfil. The test results revealed the true impact of the synthetic cartridge filters on gas turbine performance.
CamGT 3V-600 static final filters and Cam-Flo GT Hybrid pocket air filters eliminate 6 offline washes per year, improve gas turbine compressor efficiency, and boost power output for a Singaporean coastal cogeneration power plant.
Located offshore Ivory Coast, Africa, the CamGT EPA filter solution saves Foxtrot International 3 shutdowns per year and eliminates salt corrrosion, without compromising on footprint.
The CamGT air filter line has been turbo-boosted to maximize power, profits, and uptime of your gas turbine.
Learn how The Value Rating, the easiest way to select air filters for gas turbines, works.
Meeting stricter marine emissions standards while continuing to run reciprocating engines will significantly increase operating costs for commercial shipping operators. To support low emissions, liquified natural gas is becoming a key marine fuel due to increasing availability and clean combustion.
Hot corrosion is a source of nonrecoverable degradation on gas turbines. It is a chemical reaction between salts, sulfur and heat, where the damages can reduce an engine’s life by up to 75%. One of the most effective methods is to eliminate the contaminants triggering the chemical reaction. This paper examines the causes of hot corrosion and assesses various methods of mitigation.
Protect your gas turbine from ice formation during high humidity and low temperatures. Insufficient icing protection may result in inlet filter system issues and ice formation at the turbine inlet.
Clean air plays an imperative role in the life science, healthcare and pharmaceutical process chain. Many studies have inferred that in moderate levels of air pollution the damage to human health is irreversible. In the life science industry where biological life or living organisms are at play, it is vital to maintain utmost hygiene along with superior indoor air quality. Camfil’s high-efficiency air filtration solutions are used by many global life science industry specialists in cleanrooms, production areas, and laboratories, including many global biosafety labs around the world.
The new Absolute VG HEPA air filter is all about making your life simpler, safer and more eco friendly. This is achieved by offering you filters that are extremely light-weight, robust and easy to handle. Filters that provide world-leading protection for your operations.
The food and beverage industry is affected by unique air quality challenges that can risk the health and safety of workers, production equipment along with a potential for contamination. Let’s look at how high-efficiency air filters can provide an effective and affordable solution.
A side by side comparison shows the benefits of higher grade GTC F9 gas turbine air intake filters for two RB211 gas turbines, even in very clean rural areas. It means a cleaner engine, higher power output, fewer water washes, and fuel savings.
An energy plant on the pacific coast upgrades their Siemens 501F gas turbine filtration to the CamGT 4V-300 air intake filters after tests show its water and salt handling capabilities.
Air sampling, CamLab on-site analysis, as well as a Life Cycle Cost analysis show that the CamGT EPA filters will result in no shutdowns for turbine water washes, final filter shutdown extended to 5 years, decreased risk of corrosion and maximum power output.
Frequent pressure and short filter replacement intervals led to high operational costs. Camfil's Cam-Flo air intake pre-filters and CamGT EPA air filters met their goal of 8000 hours of life and reduced pressure drop by 50%.
Plant located in the Gulf Coast of Louisiana upgrades to the Cam-Flo pocket air filters and CamGT 4V-300 EPA E10 filters after tests show lower pressure drop, lower engine degradation, and signifcant savings as a result of filtration.
With a growing demand for greener practices, and rising operational costs, it has become imperative that gas turbine operators cut their carbon footprints. Upgraded air intake systems are one of the easiest, most cost-effective ways to meet these demands, while improving operations at the same time.
To answer this question, let's look at the difference between a land based gas turbine and a jet engine.
Aftermath of flooding driver government office to turn to CamCleaner vertical air cleaners for eliminating mold odor
Molecular Contamination Control (MCC) products remove molecules, gases and vapors from the air that cannot be captured using ordinary particle filters. Molecules are typically 1,000 to 10,000 times smaller than the most penetrating particles that pass through HEPA and ULPA filters.
In the manufacturing industry air quality can be compromised by the production processes.
Find out how Camfil solutions can help you protect your patients and staff in your hospital
Air is a vital ingredient in food and beverage production. Protecting your production process and final product has never been easier.
Camfil designs a static EPA retrofit gas turbine filtration solution for LM6000 turbines to ensure they deliver reliable power & heating to the district. The result of the upgrade was 3x more filter life, reduction in CO2 emissions by 1 100 tons per year, and fuel consumption savings of 650 000 Sm3 per year.
Going to a gym is supposed to keep you healthy – but the air in gyms can be filled with indoor air pollutants and pose a threat to visitors and employees.
Upgrade your gas turbine air inlet filters to cut carbon emissions per MWh produced.
Premium air filters help global grocer significantly improve air quality and reduce maintenance costs, waste and storage
A commercial bakery eliminates airborne pollutants and dust, improving safety, reducing downtime and lessening the risk of cross-contamination.
Case Study: Dual 9 air filter. Higher performance, extended life (3-4 times longer), lower total cost and increased containment collection.
Exposure to poor air quality is bad for your health and well-being, limiting this exposure can help prevent its impact.
Noise complaints from neighboring communities in Thailand prompted the plants to evaluate a noise-reducing filtration system. The CamGT high efficiency air filter solution not only improved the noise levels, it also increased turbine availability, improved pressure drop and helped the gas turbine produce more power.
Tata Power Ltd, India's largest integrated power company requests Camfil for a Cam-Flo pocket bag filter and CamGT static air filter retrofit after heavy hot corrosion in the gas turbine and high pressure drop jeopardized performance and safety.
Dalkia, a leader in the French gas turbine market, launched a national comparative test for various air intake filters, including Camfil's Hi-Flo pre-filters and CamGT EPA filters, to increase power production for their 10 GE LM6000 gas turbines.
Case Study: Air Cleaner Solves Health & Dust Issue. The DB Schenker logistics centre in Önnestad, Sweden now successfully deploys Camfil CamCleaner 6000s for filtering and purifying air in hall areas. Commissioning the CamCleaners did not require major structural alterations.
St James Hospital Prevents Aspergillus. Healthcare facilities must maintain the highest levels of cleanliness to promote health and healing. Camfil provides air cleaners for these environments. St. James Hospitaal in Dublin used Camfil for Aspergillus prevention.
Case Study: Clean Air For Cofely United Kingdom. Cofely, a GDF Suez company, is one of the leading experts in energy, technology and facilities management services with business outsourcing. Camfil provides City air purifiers to improve IAQ.
Some processes are more sensitive than others. If you work in the food and beverage or life science industries, you know how tough the demands on clean air are. To be sure you have the right filter, look for the ProSafe symbol.
Case Study: Filter Savings At Frozen Food Manufacturer. Three air handling units supplied air to critical processing areas in one of the USA's largest frozen food manufacturing facilities. The pre and final filter combination saved the plant over $33,000 per year.
Case Study: Protecting Family-Owned Auto Body Shop. With a reputation as the best in their area, the third generation, family-owned body shop rehabilitates the exterior of foreign and domestic vehicles as well as motorcycles, specialising in classic and specialty cars.
Camfil partnered with Stockholm School of Economics in order to bring clean air for optimal breathing during the world record attempt for most hours on a double pole ski machine.
The reason understanding SBS is important is a majority of adults spend a minimum of eight hours a day inside an office or work building, and most are indoor for about 90 percent of the time they are awake.
It's important for us to understand how the air we breathe can affect our long-term health. That's especially true when it comes to office air quality, since most adults spend at least eight hours in these enclosed areas.
Although there are engineering standards that recommend levels of air filtration for airplanes, there is no federal requirement for airplanes to install air filters. Cabins may not be filtered or cleaned in any way.
Gas Turbine Application: Do you operate in a coastal or offshore site? Unfortunately, you probably have to deal with corrosion related issues. You can, however, operate corrosion-free if you take the right measures.
Turbomachinery: Air inlet filtration systems should be designed to suit the environment. Because of market pressures, a general design has been used in widely varying environment conditions. Before making your purchase, get an assessment.
Gas Turbine Application: The quality of air inlet filters is essential for optimal gas turbine performance. Protecting the turbine with site-specific filtration solutions will assure profits are kept high.
Starting the In Vitro Fertilisation (IVF) process can be an exciting and nerve-wracking experience for anyone needing help in conceiving a child.
As a place of healing and recovery, hospital air quality is even more important than the air quality at commercial offices and shopping malls. The purpose of a hospital is to return people to good health, and an essential aspect of this process is ensuring that airborne pollutants do not make existing conditions worse.
Some of the effects of corrosion include a significant deterioration of natural and historic monuments. Air pollution causes corrosion, and it’s becoming worse worldwide. Learn how to protect your equipment.
Cold weather and winter holidays make the warm, entertaining confines of a museum an attractive prospect. To keep the contents of these artifact filled buildings in good condition, preserving often decades of history.