ตัวกรองอุณหภูมิสูงช่วยลดการหยุดการทำงานและระยะเวลาการทำงานที่ยาวนานขึ้น

บริษัทยาแห่งนี้และ Camfil ร่วมมือกันมาอย่างยาวนาน เริ่มต้นจากช่วงเวลาที่ ฉฟทดรส เปิดตัวตัวกรองอุณหภูมิสูง H14 ใหม่ล่าสุด Absolute D-Pyro เนื่องจากต้องการทดสอบตัวกรองภายในอุโมงค์ผลิตยา

ลูกค้า

  • Large pharmaceutical company

ผลิตภัณฑ์

ประเทศ

  • เดนมาร์ก

Key achievements

Faster start-up time, minimized cleaning & downtime

Increase productivity & energy savings

Increase productivity & energy savings

Solution

This pharmaceutical company and Camfil have been in collaboration for many years, and when Camfil launched a new and ground breaking H14 high temperature filter – Absolute D-Pyro – the pharmaceutical company wanted to test the filter in connection with the depyrogenation tunnels in one of their locations.

Designed to meet ISO Class 5 cleanroom requirements of zero emissions, D-Pyro offers a sealed airtight filter pack in a reinforced stainless-steel frame - free of any organic compound that could burn (no bisphenol A, phthalates or formaldehyde).

Absolute D-Pyro requires no baking or tempering - eliminating the need for cleaning, minimizing the downtime and contributing to a higher production yield.

Absolute D-Pyro also saves energy by eliminating the need to maintain a constant temperature during downtime, or when the depyrogenation tunnel is not in operation. The annual energy savings can be up to several thousand euros per tunnel.
This pharmaceutical company and Camfil have been in collaboration for many years, and when Camfil launched a new and ground breaking high temperature filter – Absolute D-Pyro – the pharmaceutical company wanted to test the filter in connection with the depyrogenation tunnels in one of their locations.

Process overview

The company in question manufactures various types of medicine, where depyrogenation tunnels are used for some of the production.

In order to guarantee patient safety, aseptic filling lines have some of the toughest cleanliness requirements on the planet. ISO Class 5 cleanroom conditions are required throughout the depyrogenation tunnels, where glass vials, ampoules and syringes are sterilized before they are aseptically filled.

For this, high-temperature HEPA filters are used, which are specially designed to protect processes at high temperatures. They meet the strictest requirements and maintain their integrity and rated performance values under extreme temperatures.

The company in question manufactures various types of medicine, where depyrogeneration tunnels are used for some of the production.

Challenges

The company wanted to use the best and most reliable high temperature filters for their depyrogenation tunnels. The filters for this particular process had to 1 meet the strict requirements for ISO class 5 cleanrooms

The requirement for the high temperature filters was that they should also provide production advantages for the company

Product

  • ProductHigh temperature HEPA filter
  • ModelAbsolute D-Pyro (EN 1822), H14
  • ProSafeCertified for the most sensitive processes - the filter has been made with qualified materials that offer the maximum process safety. There is full material and process traceability and control.
  • ENominal Airflow1960 m3/h
  • Initial pressure drop290 PA
  • ApplicationProduction of pharmaceuticals
  • Installation date2023
Learn more about the Absolute D-Pyro
Absolute ProSafe filter

Results

The advantages of Absolute D-Pyro have proven to be so many that the filters are now used in depyrogenation tunnels at all locations of the pharmaceutical company. Time, energy and cleaning is saved, as the high temperature filters requires no baking or tempering before production start. It provides more time for full production without interruptions and ensures the company higher productivity and large savings in production hours.