Dan Bedding ensures clean air quality and satisfied employees
Dan Bedding experienced large amounts of dust that accumulated in the air and on the equipment, which required considerable cleaning and caused a number of problems during the sewing process. In addition, the employees working in production experienced discomfort due to the amount of dust in the air. Find out how Camfil helped Dan Bedding find the best solution to the problem.
Dan Bedding is a Danish company that produces high-quality pillows, duvets, and roll-top mattresses
The filling and sewing process involved in the production of duvets and pillows, generates a lot of textile dust. Moving and storing the finished products and materials also contributes to the large amounts of dust that accumulate in the air and on the equipment.
Challenges
Frequent downtime due to dust
The dust in the production area at Dan Bedding required considerable cleaning and caused a number of problems during the sewing process. The dust would settle in layers on the sewing threads and often cause the threads to break, resulting in stopped operations at the sewing stations.In addition, the employees working in production experienced discomfort due to the amount of dust in the air - especially at the filling station, where duvets and pillows are filled with fiber material.
Dan Bedding took action and contacted several suppliers of air filtration products, including Camfil, to find the best solution to the dust problem.
The proposed solution & the test
The CC 6000 air cleaner ensures more efficient production, a healthier working environment, and optimised air quality with less dust and fewer particles in the air.
The CC 6000 air cleaner has proven its worth with many satisfied customers in the industry. Camfil was able to demonstrate a very similar situation that took place at MC Emballage, a total supplier of industrial packaging. In their case the CC 6000 air cleaners completely solved their dust problems. The production manager from Dan Bedding visited MC Emballage and saw the solution in action.
Dan Bedding decided to trial a CC 6000 air cleaner for a month to experience the difference for themselves.
Product
CC 6000 Air Cleaners
They are designed to be a supplement to your existing ventilation system and give you:
- Reduced energy costs
- More efficient production
- Reduced need for cleaning
- Less allergy impact
- A healthier working environment with less dust and fewer harmful particles
The significant difference
During the trial period, the employees experienced a significant improvement in the air quality in the production area. The dryness in their throats, and headaches disappeared, and they were no longer concerned about working at the filling station.
At the same time, allergens were significantly reduced and the heat from the ceiling-mounted heating systems was distributed better in the production area. In addition, the problem of dust accumulation on equipment and sewing threads was also solved, resulting in less downtime due to broken sewing threads.The highly satisfied employees, reduction of downtime, significantly less dust accumulation, and reduced cleaning needs, prompted Dan Bedding to immediately order 3 CC 6000 air cleaners.
Dan Jesper Melby Larsen, owner of Dan Bedding, explains:
"It was the simple solution with the highly efficient and mobile air cleaner, the recommendation from MC Emballage and the very significant change in air quality that made Dan Bedding choose Camfil's CC 6000 air cleaners among the other solutions that were in play".
It was the simple solution with the highly efficient and mobile air cleaner, the recommendation from MC Emballage and the very significant change in air quality that made Dan Bedding choose Camfil's CC 6000 air cleaners among the other solutions that were in play.Dan Jesper Melby Larsenowner of Dan Bedding
To the benefit of all
The three air cleaners are now strategically placed in the production area to cater to the most exposed workstations. They ensure high quality air and optimum heat distribution throughout the production area benefiting everyone working there.
About Dan Bedding
Founded in 1969, Dan Bedding is a Danish company that produces textile products to the highest quality standards. The company only works with both natural and polyester fibers that are hypoallergenic and free from harmful chemicals.
In addition, Dan Bedding focuses on responsible consumption and production by taking a long-term and sustainable approach to new investments and initiatives.
Related insights
Case study•2024.04.16
Microorganism reduction in F&B warehouse
Case study•2022.01.25
Padel center improves air quality: happier and healthier padel players and visitors
Case study•2018.06.20