Air filtration has a critical role in many power generation applications such as, wind, thermal, nuclear, or biogas. Air filters are critical for the safety and efficiency of the process.
In very competitive and regulated markets, innovative air filtration solutions can be a competitive advantage as it has a large impact on the profitability of operations. Understanding the local site conditions can optimize air inlet systems to meet your operation and maintenance needs, increase service internals, and output.
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Diesel and gas engines need protection against the elements, excessive temperatures and contaminants during the combustion process. The surroundings also need protection from the hot exhaust gases. Robust solutions protect against any surge risk.
Gas turbines are highly efficient, sensitive machines that can be used to generate electricity or as a mechanical drive to power different processes. They are used all over the world in environmental and operational conditions that can vary drastically. That's why the filter solution should be adapted to offer adequate protection.
Turbomachinery and electrical equipment such as generators need protection against the elements and excessive temperatures with appropriate ventilation for cooling. The ventilation unit's level of protection should be customized based on its surrounding environment to protect against water, salt, and other contaminants.
Wind turbines operate under some of the toughest conditions. Air inlet filters need to be highly efficient and robust to ensure a long service life and to minimise energy consumption.
Did you know Camfil have a full range of retrofit filters that can be utilised in all the most common brands on the market. Camfil filters are not just designed to work but to optimise your dust extraction systems performance
Food and beverage Life science and healthcare Manufacturing and machinery Energy and Power SystemsA leading steel producer upgraded blower filtration, extending final filter life by 16x, pre-filter life by 4x, and achieving 100% operational availability.
Case studies Energy and Power SystemsGPSC Thailand upgraded the air filters on six of their gas turbines to TurboPulse T12 cartridge filters, achieving $520 000 USD savings annually, 166 000 MMBtu fuel reduction per year, 8 800 tons of CO2 reduction annually, and 3x improved compressor efficiency
CCC Pesquería in Mexico upgraded to TurboPulse T10 filters, cutting power degradation by 5x, boosting annual output by ~20,000 MWh, adding $600,000+ in yearly profit, and lowering their carbon footprint.
Case Study: The BioGas produced is heavily laden with H2S (hydrogen sulphide), a gas that can cause corrosion and pitting inside the gas engine. A solution was required where a high level of abatement of H2S was possible and an easy filter media maintenance.
Located offshore Ivory Coast, Africa, the CamGT EPA filter solution saves Foxtrot International 3 shutdowns per year and eliminates salt corrrosion, without compromising on footprint.
Air sampling, CamLab on-site analysis, as well as a Life Cycle Cost analysis show that the CamGT EPA filters will result in no shutdowns for turbine water washes, final filter shutdown extended to 5 years, decreased risk of corrosion and maximum power output.
Egat North, the largest energy producer in Thailand, upgraded to Hi-Flo and CamClose air intake pre-filters as well as CamGT final EPA air filters and lowered degradation by 70%, reduced water wash requirements, and saved approximately $1.24M USD per year.
Frequent pressure and short filter replacement intervals led to high operational costs. Camfil's Cam-Flo air intake pre-filters and CamGT EPA air filters met their goal of 8000 hours of life and reduced pressure drop by 50%.
A side by side comparison shows the benefits of higher grade GTC F9 gas turbine air intake filters for two RB211 gas turbines, even in very clean rural areas. It means a cleaner engine, higher power output, fewer water washes, and fuel savings.
AG Power delivers reliable power & heating to the district due to gas turbine filtration. In addition, they saved 1,100 tons of CO2 & 650,000 sM3 of fuel/year.
The CamGT air filter line has been turbo-boosted to maximize power, profits, and uptime of your gas turbine.
Learn how The Value Rating, the easiest way to select air filters for gas turbines, works.
Meeting stricter marine emissions standards while continuing to run reciprocating engines will significantly increase operating costs for commercial shipping operators. To support low emissions, liquified natural gas is becoming a key marine fuel due to increasing availability and clean combustion.
With a growing demand for greener practices, and rising operational costs, it has become imperative that gas turbine operators cut their carbon footprints. Upgraded air intake systems are one of the easiest, most cost-effective ways to meet these demands, while improving operations at the same time.
Hot corrosion is a source of nonrecoverable degradation on gas turbines. It is a chemical reaction between salts, sulfur and heat, where the damages can reduce an engine’s life by up to 75%. One of the most effective methods is to eliminate the contaminants triggering the chemical reaction. This paper examines the causes of hot corrosion and assesses various methods of mitigation.
Upgrade your gas turbine air inlet filters to cut carbon emissions per MWh produced.
Protect your gas turbine from ice formation during high humidity and low temperatures. Insufficient icing protection may result in inlet filter system issues and ice formation at the turbine inlet.
To answer this question, let's look at the difference between a land based gas turbine and a jet engine.
CamPure 32 is the new ideal Camfil media for the removal of hydrogen sulfide during the production of biogas in an anaerobic process. Learn how this farm in France applied the high quality chemical absorbent media to their biogas application.
Hinkley Point C in Somerset, United Kingdom is amongst the safest and most efficient nuclear power generator that is type of a Pressurised Water Reactor (PWR). With hundreds of megawatts electrical production in planning, safety of the process becomes a key concern.
Camfil helps customers reduce their carbon footprint with EPA hydrophobic air inlet filters.
If you are looking to expand your knowledge on the impact of air filtration on your gas turbines and other turbomachinery, look no more!
Tata Power Ltd, India's largest integrated power company requests Camfil for a Cam-Flo pocket bag filter and CamGT static air filter retrofit after heavy hot corrosion in the gas turbine and high pressure drop jeopardized performance and safety.
Noise complaints from neighboring communities in Thailand prompted the plants to evaluate a noise-reducing filtration system. The CamGT high efficiency air filter solution not only improved the noise levels, it also increased turbine availability, improved pressure drop and helped the gas turbine produce more power.
Gas Turbine Application: Do you operate in a coastal or offshore site? Unfortunately, you probably have to deal with corrosion related issues. You can, however, operate corrosion-free if you take the right measures.
Turbomachinery: Air inlet filtration systems should be designed to suit the environment. Because of market pressures, a general design has been used in widely varying environment conditions. Before making your purchase, get an assessment.
Gas Turbine Application: The quality of air inlet filters is essential for optimal gas turbine performance. Protecting the turbine with site-specific filtration solutions will assure profits are kept high.
Dalkia, a leader in the French gas turbine market, launched a national comparative test for various air intake filters, including Camfil's Hi-Flo pre-filters and CamGT EPA filters, to increase power production for their 10 GE LM6000 gas turbines.
Case Study: Clean Air For Cofely United Kingdom. Cofely, a GDF Suez company, is one of the leading experts in energy, technology and facilities management services with business outsourcing. Camfil provides City air purifiers to improve IAQ.
Ireland